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Low-Emission, Energy Efficient Fuel Cell Unveiled

October 11, 2006

FONTANA – Southland air quality officials today unveiled a groundbreaking near-zero-emission fuel cell and low-emission microturbine project that is reducing emissions and energy costs at TST Inc.’s aluminum foundry in Fontana.

“This is the first use of a fuel cell at a large industrial manufacturing facility in Southern California,” said Dennis Yates, South Coast Air Quality Management District Governing Board Member and Chino Mayor.

“This project will illustrate to Southern California industrial companies that there are practical, near-zero emission alternatives to burning fossil fuels for generating electricity on-site.”

Fuel cells convert hydrogen-based fuels including natural gas into electricity without combustion or moving parts. The primary byproducts of fuel cells are water and heat, meaning they are clean and efficient without burning fossil fuels.

First developed to power spacecraft, fuel cells now are being demonstrated in a wide range of applications from passenger cars, trucks and buses to commercial buildings and homes.

The fuel cell and microturbine combination at TST Inc. will reduce the amount of utility-supplied power used by the facility by about 60 percent, which saves money and lowers demand on the power grid. Microturbines at the facility will function as an additional source of electricity.

The high efficiency fuel cells will not only reduce smog-forming nitrogen oxides and volatile organic compounds, but the wastewater generated by the fuel cell process will be recycled and used to cool aluminum from the factory, thereby reducing water usage. The high-temperature exhaust from the fuel cells and microturbines will also be captured and reintroduced into the process to further improve the overall system efficiency. These technologies demonstrate how industrial processes can benefit from reducing smog-forming emissions, reduce greenhouse gases through energy efficiency, and provide stable on-site power.

This $4.2 million venture is one of a number of projects currently being co-funded by the AQMD to expedite the implementation of advanced technologies and clean burning fuels in the Southland to achieve air quality standards. AQMD co-sponsored this project along with California Public Utilities Commission Self-Generation Incentive Program (SGIP), FuelCell Energy, Alliance Power, U.S. Department of Defense Climate Change Fuel Cell Program, and the California Cast Metals Association. The microturbine project is supported by an SGIP grant from Southern California Gas Company.

AQMD is the air pollution control agency for Orange County and major portions of Los Angeles, San Bernardino and Riverside counties.

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This page updated: November 07, 2006
URL: http://www.aqmd.gov/news1/2006/TSTFuelCell.htm